MON – FRI: 8:00AM – 6:00PM

2015B Harbor Blvd, Costa Mesa, California 92627

Other Services

Smog Check

Smog Check

If you’re searching for a smog check or smog test in Costa Mesa, CA, look no further than RallySport Engineering. With decades of combined automotive experience and a reputation for excellence, RallySport Engineering offers reliable, accurate, and efficient smog check...

Differential Repair

Differential Repair

When it comes to vehicle performance, especially for Subaru enthusiasts, the differential plays a vital role. It is a key component that ensures your car handles well during turns and offers a smooth, controlled driving experience. At Rallysport Engineering in Costa...

Drivetrain Repair

Drivetrain Repair

Your vehicle’s drivetrain is one of the most crucial systems responsible for getting power from the engine to your wheels. Without a fully functional drivetrain, your car won’t be able to move effectively—or at all. For Subaru drivers, the advanced all-wheel-drive...

Electrical System

Electrical System

When most drivers think about their vehicle’s functionality, they often focus on the engine, transmission, or brakes. While these are critical systems, your car's electrical system is just as essential for ensuring smooth, reliable operation. From starting your car to...

Steering System Repair

Steering System Repair

The steering system is one of the most critical components of your vehicle, directly responsible for safety and handling on the road. At Rallysport Engineering in Costa Mesa, we specialize in Subaru repairs and have been serving Orange County and South County since...

Timing Belt Replacement

Timing Belt Replacement

When it comes to keeping your Subaru running smoothly, the timing belt is a critical component. This small yet vital part is responsible for synchronizing your engine’s camshaft and crankshaft, ensuring your engine's valves open and close at the precise intervals...

Transfer Case Repair

Transfer Case Repair

Owning a Subaru comes with the benefits of a dependable, all-wheel-drive (AWD) system, ideal for both daily commuting and adventurous trips across varying terrains. One of the crucial components behind this reliable AWD performance is the transfer case, an essential...

Wheel Alignment

Wheel Alignment

When it comes to maintaining your Subaru or any vehicle, regular wheel alignment is often an overlooked yet essential service. A well-aligned vehicle ensures smooth handling, increased tire lifespan, and enhanced safety, especially on Southern California’s busy roads....

Air Filter Replacement

Air Filter Replacement

If you’re a proud Subaru owner, you know that performance and reliability are at the heart of your vehicle. But even the most dependable cars need regular maintenance to stay at their best, and one often-overlooked service that can significantly impact your car’s...

Brake System

Brake System

When it comes to vehicle safety, your brake system is one of the most critical components. Ensuring that your brakes are functioning properly is essential for the safety of you and your passengers, especially if you're driving a Subaru, which is known for its...

Engine Tune-Up

Engine Tune-Up

When it comes to keeping your Subaru in top shape, an engine tune-up is one of the most essential services you can schedule. Rallysport Engineering, located in Costa Mesa, CA, has been a trusted name in Subaru repair and full-service auto care since 1982. Serving the...

Fuel System Repair

Fuel System Repair

For Subaru owners, reliability and performance are two key factors that make these vehicles a trusted choice for adventurers and commuters alike. But to maintain that reliability, it’s essential to keep up with regular maintenance, particularly for your vehicle’s fuel...

Ignition System Repair

Ignition System Repair

Since 1982, Rallysport Engineering has been the trusted name in Subaru repair and maintenance across Costa Mesa, Orange County, and South County, CA. Our commitment to providing top-tier service to Subaru owners has helped us establish a reputation for excellence and...

Oil Change

Oil Change

When it comes to vehicle maintenance, few services are as essential as a regular oil change. For Subaru owners, the stakes are even higher. Subarus, with their unique boxer engine configuration, rely on clean, well-lubricated components to run smoothly and...

Exhaust System Repair Service in Costa Mesa, CA

Exhaust System Repair

Trust Rallysport Engineering for complete maintenance and top-quality auto repair in Costa Mesa, California.

Exhaust System Repair Service in Costa Mesa, CA

Importance of Exhaust System Repair

If you’re a Subaru driver in Orange County or South County, CA, you know the importance of a reliable exhaust system that delivers both performance and efficiency. As your exhaust system ages, however, it may start to show signs of wear that can affect your vehicle’s overall performance, safety, and emissions levels. Rallysport Engineering, Subaru specialists since 1982, offers expert exhaust system repair in Costa Mesa, giving drivers peace of mind and top-quality service every time.

The Importance of a Well-Functioning Exhaust System

An exhaust system is essential to your Subaru’s performance and environmental impact. Its primary functions are to direct harmful exhaust gases away from the vehicle, reduce emissions, improve fuel efficiency, and enhance engine performance. When the exhaust system isn’t working optimally, it can lead to numerous issues, such as:

  • Increased emissions, which is harmful to the environment.
  • Reduced fuel efficiency, which costs you more at the pump.
  • Potential engine damage over time due to inefficient gas expulsion.
  • Uncomfortable cabin noise due to improper noise-dampening.

Subaru’s unique engineering, such as the Boxer engine, requires specific attention when it comes to exhaust system repair. This is why working with a Subaru specialist like Rallysport Engineering can make a huge difference in ensuring your vehicle’s exhaust system is both efficient and reliable.

Signs You Need Exhaust System Repair

Your Subaru’s exhaust system might need repairs if you notice any of the following signs:

  1. Unusual Noises
    If you hear loud rumbling, rattling, or hissing sounds, there might be a leak, corrosion, or damage in the exhaust pipe or muffler.
  2. Reduced Fuel Efficiency
    A malfunctioning exhaust system can lead to an increase in fuel consumption, as the engine needs to work harder to expel exhaust gases.
  3. Foul Smells
    If you smell exhaust fumes inside the car, it’s a serious issue that may indicate a leak in the exhaust manifold or other components, which can be dangerous if not addressed quickly.
  4. Vibrations or Rattling
    If you feel vibrations in the steering wheel or seats, it might be due to a loose exhaust mount or broken components.
  5. Check Engine Light
    An illuminated check engine light can sometimes signal exhaust system issues, especially if related sensors are detecting irregularities in emissions or airflow.

Why Choose Rallysport Engineering for Exhaust System Repair?

Rallysport Engineering has been specializing in Subaru repair for over four decades, making us one of the most trusted names in Costa Mesa and the surrounding areas. Here’s what sets our exhaust system repair services apart:

  • Subaru-Specific Knowledge
    With extensive experience in all Subaru models, from the Outback to the WRX, our technicians understand the unique demands of Subaru exhaust systems.
  • Cutting-Edge Diagnostic Tools
    We use the latest diagnostic equipment and tools to identify even the smallest issues, ensuring accurate repairs every time.
  • Genuine Parts
    Rallysport Engineering sources only high-quality, Subaru-compatible parts to keep your vehicle running at its best.
  • Transparent Service
    We believe in honest communication and will give you a detailed breakdown of recommended repairs, helping you make informed decisions about your car.
  • Commitment to Environmental Standards
    We take emissions and environmental impact seriously, ensuring that every repair aligns with California’s strict emissions standards.

Common Exhaust System Repairs at Rallysport Engineering

Depending on your Subaru’s specific needs, we offer a variety of exhaust system repair services, including:

1. Exhaust Manifold Repair or Replacement

The exhaust manifold collects gases from the engine cylinders and directs them into the exhaust pipe. Cracks or leaks in the manifold can lead to poor performance and increased emissions. Our technicians will inspect the manifold for cracks, leaks, or damage and determine if a repair or replacement is necessary.

2. Catalytic Converter Repair and Replacement

The catalytic converter reduces harmful emissions by converting gases into less toxic substances. When the catalytic converter becomes clogged or damaged, it can lead to a range of issues, including poor fuel economy and failed emissions tests. Rallysport Engineering offers catalytic converter repair and replacement services to ensure compliance with emissions standards.

3. Muffler Repair and Replacement

The muffler plays a crucial role in dampening the noise produced by your Subaru’s engine. Over time, it can develop rust, holes, or other forms of damage, resulting in loud noises and reduced performance. We offer comprehensive muffler repair and replacement to ensure that your Subaru stays quiet and efficient on the road.

4. Exhaust Pipe Repair

Corrosion, rust, and physical damage can cause the exhaust pipe to leak or break. Our technicians at Rallysport Engineering will assess the condition of your exhaust pipes and perform repairs as needed, replacing sections of the pipe if necessary.

5. Oxygen Sensor Replacement

Oxygen sensors monitor the amount of unburned oxygen in the exhaust and help the engine control fuel efficiency. A failing oxygen sensor can trigger the check engine light and negatively impact fuel economy. At Rallysport Engineering, we provide precise oxygen sensor replacements for accurate fuel-air ratio readings.

Our Exhaust Repair Process at Rallysport Engineering

Our repair process starts with a thorough inspection. Here’s what you can expect when you bring your Subaru to us for exhaust system repair:

  1. Diagnostics
    We begin with a computerized diagnostic test, pinpointing any exhaust-related issues and identifying potential emission problems. This helps us determine the extent of the repairs needed.
  2. Detailed Inspection
    Our technicians will inspect every component of the exhaust system, including the manifold, catalytic converter, muffler, pipes, and oxygen sensors.
  3. Repair or Replacement Recommendations
    After the inspection, we’ll provide you with a comprehensive overview of any problems we find, along with a breakdown of recommended repairs. We’ll work closely with you to ensure you understand the repair plan and costs before we begin.
  4. Quality Repairs
    Using Subaru-compatible parts and advanced repair techniques, our technicians will make necessary repairs to restore your exhaust system to optimal condition.
  5. Final Testing
    Once repairs are complete, we conduct final testing to ensure that the exhaust system is functioning correctly, performing efficiently, and meeting emissions standards.

Exhaust System Repair Service in Rallysport Engineering

The Rallysport Engineering Promise

Since 1982, Rallysport Engineering has been a trusted name in Subaru care across Orange County and South County, CA. Our commitment to quality, transparency, and specialized knowledge ensures that every Subaru we service runs safely, efficiently, and reliably. Here’s why our customers keep coming back:

  • Subaru Expertise
    With decades of experience, we know Subarus inside and out, from the Boxer engine to the all-wheel-drive systems.
  • Exceptional Customer Service
    Our friendly staff is dedicated to making your experience as smooth as possible, answering all your questions, and providing updates along the way.
  • Fair and Transparent Pricing
    We offer clear, detailed estimates for all repairs, ensuring there are no surprises when it comes to costs.
  • Environmentally Conscious Repairs
    We take pride in meeting California’s emissions standards and work hard to ensure that every vehicle we repair leaves with lower emissions.

Contact Rallysport Engineering for Your Subaru Exhaust System Repair Needs

If you’re in Costa Mesa or the surrounding areas and need exhaust system repair for your Subaru, look no further than Rallysport Engineering. Our Subaru specialists are here to help you keep your vehicle in peak condition with reliable, efficient exhaust system repair.

Give us a call today to schedule your exhaust system inspection and experience the Rallysport Engineering difference.